Foculyser
AI and Mixed Reality Time Study
Put down the stopwatch. Step into the future. Recording from the operator's perspective with Microsoft HoloLens 2, automatic motion analysis with AI. Reduce your study time by 90%.
Limitations of Traditional Time Study
Industrial engineers have been using the same methods for years: stopwatch, video camera, Excel spreadsheets. These methods work, but...
Stopwatch Study
- Observer effect: Behavior change when operator knows they're being watched
- Limited sample: One operator, one operation at a time
- Tempo rating: Subjective, varies from engineer to engineer
- Data loss: Instant values, no detailed motion analysis
Video Analysis
- Time consuming: 3-4 hours analysis time for 1 hour of video
- Limited perspective: Movements outside camera angle are invisible
- Manual marking: Adding timestamps for each sub-operation
- Eye focus unknown: Where is the operator looking? Unknown
Foculyser: A Paradigm Shift
Foculyser redefines time study with mixed reality and artificial intelligence. While the operator continues normal production wearing the Microsoft HoloLens 2 glasses, the system automatically collects all data.
Preparation
The study engineer defines operations in the system. HoloLens 2 is handed to the operator.
Recording
The operator performs normal production. All data is collected automatically.
AI Analysis
AI algorithms detect sub-operations and analyze movements.
Reporting
Detailed reports, 3D motion maps, and comparisons from the web panel.
Data Collected
Visual Recording
- • HD video from first-person perspective
- • Everything the operator sees, as they see it
Eye Tracking
- • Eye focus point coordinates
- • Gaze duration and sequence
- • Distraction detection
Spatial Awareness
- • 3D workspace map (LiDAR)
- • Operator position and orientation
- • Walking distance and movement patterns
Head and Hand Position
- • Head bending/rising movements
- • Hand positions and movements
- • Ergonomic risk indicators
What Makes Foculyser Unique
Eye Tracking Data
HoloLens 2 can measure where the operator looks, how long they look, and the order of gazes with its integrated eye tracking sensor. Critical for optimizing visual work instructions.
Spatial Mapping (LiDAR)
A 3D digital twin of the workspace is automatically created. The operator's movement within this space, walking distance, and bending/rising counts are automatically calculated.
AI-Powered Analysis
AI-based automatic detection instead of manual video watching: Sub-operation start/end points, repetitive motion patterns, abnormal behaviors.
90% Faster
Traditional video analysis requires 3-4 hours of analysis time for 1 hour of recording. With Foculyser, the same recording is analyzed in minutes.
First-Person Perspective
HD video recording from the operator's eyes. Everything they see, as they see it. No external camera angle limitations.
Detailed Reporting
Detailed time analysis reports, 3D motion maps, operator comparisons, and improvement suggestions from the web-based management panel.
Operator Comparison
Analysis of how different operators perform the same operation. Identification and standardization of best practices.
Training Support
Tracking operator learning curves. Identifying training needs. Teaching best practices to new employees.
Benefits
For Study Engineers
- • Freedom from repetitive manual tasks
- • Capacity to analyze more operations
- • Objective, repeatable results
- • In-depth analysis with rich data set
For Production Management
- • Updating standard times
- • Identifying operator training needs
- • Accurate data for line balancing
- • Reliability in capacity planning
For Process Improvement
- • Separating value-add/non-value-add activities
- • Walking distance optimization
- • Ergonomic improvement opportunities
- • Before/after layout change comparison
Technical Specifications
Hardware
- Mixed Reality Device: Microsoft HoloLens 2
- Eye Tracking: Integrated, calibrated
- Spatial Sensors: LiDAR, IMU, 4 visible light cameras
- Hard Hat Compatibility: Mounting adapter for use with safety helmet
Software Components
- HoloLens Application: Unity/C# based recording software
- Mobile App: iOS and Android control application
- Server: AI analysis services
- Web Panel: Management and reporting interface
Integrations
- Production signal integration with Verimot data collection system
- Bluetooth/WiFi signal device for standalone use
- REST API for data transfer to third-party systems
Security
- All data encrypted in transit
- Role-based access control
- GDPR compliant data management
Use Cases
New Product Launch
When setting up a new product line, standard times are determined from the first productions. Operator learning curves are tracked, and training needs are identified.
Line Balancing
Analysis of all stations on the assembly line with Foculyser. Detection of bottleneck stations, optimization of workload distribution.
Method Improvement
Detailed analysis of existing operations. Detection and elimination of non-value-adding movements (walking, waiting, searching).
Operator Comparison
Analysis of how different operators perform the same operation. Identification and standardization of best practices.
Start a New Era in Time Study
Try Foculyser at your facility. See the comparative results with traditional methods through a pilot application.